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Filling a driveway crack is 80 percent preparation and 20 percent product. Clean the crack out completely, key the edges on very narrow cracks, push backer rod into anything deeper than half an inch, then fill in two or three thin passes with a filler matched to the width — pourable for hairlines, trowelable for 1/4 to 1/2 inch, flexible polyurethane for anything that has reopened before. Work above 50°F on a dry slab with 24 hours of dry weather ahead. Materials run $30 to $80 for a typical driveway and the whole job is a morning.
First: Is This a Crack or a Symptom?
Some cracks are worth filling and some are telling you the driveway has a problem underneath. Filling the second kind is money and a morning spent on nothing.
| What you see | What it means | Do this |
|---|---|---|
| Single straight crack, sides level | Normal shrinkage or thermal movement | Fill it |
| Crack at a control joint | Working exactly as designed | Fill with flexible sealant |
| Crack that reopens every winter | Seasonal movement | Flexible polyurethane only |
| Interlocking pattern over a wide area | Base failure — often called alligator cracking | Get a contractor opinion |
| One side sits higher than the other | Subsidence or heave below the slab | Not a filling job |
| Section rocks or sounds hollow | Void beneath the slab | Slab jacking or replacement |

Tools and Materials
- Wire brush and a stiff broom.
- Shop vacuum — the single most useful tool in this job. Compressed air also works.
- Cold chisel or angle grinder with a crack-chasing wheel, for keying narrow cracks.
- Foam backer rod sized slightly larger than the crack width, for anything deeper than half an inch.
- Filler matched to the crack. Concrete: a pourable liquid cement crack filler (paid link) for narrow cracks, or a pre-mixed trowelable patch (paid link) for wider ones. Asphalt: an elastomeric asphalt crack filler (paid link). Our concrete crack filler picks cover the full field.
- Putty knife or margin trowel, and a caulking gun if you use cartridge products.
- Gloves and eye protection. Grinding concrete produces silica dust — wear an N95 or better and work wet where possible.

The Repair, Step by Step
- Kill any vegetation first. Grass and weeds growing in a crack have roots below it that will reopen the repair. Remove them and let the root zone dry out for a few days.
- Open and key narrow cracks. A crack you cannot get filler into is not a crack you can repair. Chase it with a cold chisel or a grinder wheel to roughly 1/4 inch wide, and undercut the edges slightly so the repair is wider at the bottom than the top. A keyed repair cannot lift out.
- Clean it out completely. Wire brush the walls, then vacuum. Every crumb of loose material left behind is a bond breaker between filler and concrete.
- Wash, degrease and dry. Oil is the classic adhesion killer on a driveway. Degrease stains, rinse, and then let the slab dry through — most fillers want a dry substrate, and a damp crack is the leading cause of a repair lifting in the first year.
- Backer rod anything deep. Push foam rod down until roughly half an inch of depth remains for filler. Depth is not strength; excess depth is shrinkage waiting to happen.
- Fill in passes. Two or three thin applications with cure time between them, rather than one deep pour that shrinks and dishes. Overfill very slightly on the last pass because most products settle a little.
- Match the texture. On broom-finish concrete, drag a dry brush across the filler as it starts to skin. Thirty seconds, and it is the difference between a repair you see from the sidewalk and one you do not.
- Let it cure fully — typically 24 to 72 hours depending on product, depth and temperature. Keep vehicles off for the full period. A repair driven over at hour six will print a tire pattern permanently.
- Seal the driveway afterward, once the filler has fully cured. This is the step that addresses the cause rather than the symptom — see driveway sealer picks, and check the sealer label for compatibility with a fresh repair.
Asphalt and Concrete Are Different Repairs
Concrete is rigid and mineral. It cracks from shrinkage, from thermal movement and from freeze-thaw damage, and it wants a cement-based or polyurethane filler. Concrete cracks tend to stay roughly the width they are unless something below is moving.
Asphalt is flexible and petroleum-bound. It cracks as it oxidizes and hardens with age, and its cracks visibly open in cold and close in heat, which is why an elastomeric filler that flexes is essential — a rigid cement product in an asphalt crack pops out within a season. Asphalt also gets potholes, which are a patching job with cold-patch material rather than a filling job.
One shared rule: never use sealcoat as a crack filler. Sealcoat is a coating, not a filler. It flows into a crack, cures thin, and reopens with the crack at the first freeze. Fill first, seal second, always.

The Mistakes That Cause Repairs to Fail
- Filling a dirty crack. The most common failure by a wide margin. Vacuum it.
- Filling a damp slab. The second most common, especially in spring when the surface looks dry and the concrete is not.
- One deep pour instead of several thin ones. Produces a dished, shrunken repair that collects water.
- A rigid product in a moving crack. If it has reopened once, it will reopen again unless the filler stretches.
- Sealing too soon. Sealer over uncured filler traps solvent and can lift both.
- Working in the wrong weather. Below 50°F, or with rain inside 24 hours, or on a slab baking in full sun.
The Bottom Line
Clean it, key it, rod it, fill it in passes, texture it, cure it, then seal the whole driveway. Match the product to the crack width and to whether the crack moves. And be honest about the cracks that are telling you something about the base — a driveway with interlocking cracking across a wide area needs an opinion, not a tube of filler.
We never buy, test or physically handle the products we rank. Recommendations come from aggregated owner reviews, star ratings, review volume and expert consensus — see how we rank.
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